Diamond Cylindrical Grinding Tool Polishing ID/Od Carbide Roller Burnishing Tools

• OEM: Accept
• MOQ: 1
• Size: 25-50mm
• Product Name: Burnishing Tool
• Transport Package: Bubble Film or Carton
• Specification: Customized
• Model NO.: MH
• Trademark: Taixi
• Origin: China
• HS Code: 82078090
• Production Capacity: 12000pieces/Year

Product Description

WHAT IS BURNISHING?
Burnishing is a chipless machining method which cold works the metal without cutting or abrading the surface.
It removes no metal but rather compresses, or "irons-out" the peaks of a metal surface into the valleys, generating a dense and uniform surface.
Roller burnishing improves surface finish and results in dimensional accuracy.

Burnishing is the best way to improve a surface finish, enhance part quality and eliminate costly finishing operations. Eliminate secondary operations, improve surface finish and save time and money with our burnishing tools. 
Our team has worked with thousands of different applications. If you have a question or are wondering if your application is a good fit for  burnishing, please feel free to contact us.

Carbide-roll burnishing tools

NO.	PROGRAME	PARAMETER	DESCRIPTION
1	Produce life	Design life for 45# steel products can be continuously processed for more than 2000 hours	There are still other effects that reduce the life of the product in different situations.
2	Processing effect	Ra0.05-0.4(It depends on different reasons. Such as material, lathe, rolling speed, prepare and so on)
3	Processing range	The minimum recommended outer cylinder diameter is 5mm and above. The minimum recommended inner hole diameter is 150mm above. End faces, flat surfaces, curved surfaces, etc. can be processed.
4	Feed quantity	0.1-0.5mm(single side 0.1-0.5mm)	According to different materials about the hardness. Choosing adapt feed quantity.
5	Roll interference	0.005-0.01mm
6	Rolling speed	Lathe:0.1-0.3mm/r CNC-lathe: F100-F400
7	Linear Velocity	80-200m/min	It can be adjusted according to the stability of the lathe.
8	Back chipping margin	Back chipping margin 1.0mm for Steps below 10.2mm. Back chipping margin 3.5mm for Steps above 10.2mm.
9	Processing requirements	Surface roughness<3.2μm, Clean surface
10	Processing hardness requirements	HRC<40. Best effective
11	Other requirements	1.  It is recommended to use emulsion to cool the processing, and small workpiece can be cooled with lubricating oil. 2.  After a long period of use, the gap adjustment hole must be checked. The gap adjustment is worked by the gap is tightened and then relaxed slightly. Keep the smooth wheel rotation.

Diamond head roller burnishing tool

NO.	PROGRAME	PARAMETER	DESCRIPTION
1	Material	Using southern diamond and domestic high-quality materials.	Imported core parts
2	Produce Life	Design life for 45# steel products can be continuously processed for more than 1500 hours	There are still other effects that reduce the life of the product in different situations.
3	Processing Effect	Ra0.05-0.4(It depends on different reasons. Such as material, lathe, rolling speed, prepare and so on)
4	Processing Range	The minimum recommended outer cylinder diameter is 5mm and above. The minimum recommended inner hole diameter is 150mm above. End faces, flat surfaces, taper surfaces, etc. can be processed.
5	Feed Quantity	0.03-0.05mm(single side 0.02-0.05mm)	According to different materials about the hardness. Choosing adapt feed quantity.
6	Roll Interference	0.005-0.01mm
7	Rolling Speed	Lathe:0.05-0.15mm/r CNC-lathe:F50-F150
8	Linear Velocity	80-150m/min	It can be adjusted according to the stability of the lathe.
9	Back Chipping Margin	Back chipping margin 1.0mm
10	Processing Requirements	Surface roughness<1.6μm, Clean surface
11	Processing Hardness Requirements	18<HRC<68
12	Other Requirements	It is recommended to use emulsion to cool the processing, and small workpiece can be cooled with lubricating oil. The maximum feed quantity of single side should not be higher than 0.06mm.